Our Infrastructure
Where Innovation Meets Precision Craftsmanship
We are weaving special place with exclusive range of Knit garments in all ages for Mens, Womens and Kids. We offer advantage that will provide you a complete satisfaction on quality products over other competitors. We are specialists in T-shirt, Joggers, Nightwears, Inner garments & infant products with special washing effects. All products are managed by our skilled & Strong team who are committed to “quality first motto.
Our Manufacturing Process
A systematic approach ensuring quality at every step
Client Meeting
Our expertise would gather all the requirements from the buyer and calculate most accurate production cost. Then Pricing along with GSM, Fabric Composition, Print or Embroidery or Embossing details, Packing details would be discussed and MOQ would be arrived and details would be communicated by email
Sampling
Post MOU, Sampling of the garment in actuals would be comenced. According to the order quantity, Charges may or may not be collected. Sampling would be sent to the buyers and post - approval. Next mentioned procedures for bulk production would be commenced.
Yarn Procurement
According to requirements, Combed or semi-combed yarns are sourced with needed counts in cases for garment manufacturing. Sourcing would be from certified spinning mills so there is no lag in quality whatsoever.
Knitting / Heat Setting
Knitting happens with various dia according to needs of the requirement. Loop Length and type of knitting would be conveyed and greige fabric would be obtained.Lycra fabric will go for heat setting to maintain uneven (GSM) and Lycra setting.
Dyeing / Washing
The knitted fabric is then sent to High-end Soft Flow Dyeing. According to lab dips, Dyeing of fabric would be commenced and dyed for specific hours to arrive the needed shade of the fabric then fabric would undergo padding & dried to absolutely no moisture. If there is a process required, Bio wash or chemical wash proceeds.
Stenring / Compacting
Dyed fabric then send to stenring to dry the fabric and for clear finish. Complete dried fabric would be then compacted for better fabric relaxation. Stenring helps to aviod crease mark and dye patches and compacting helps to control shrinkage,spirality & uneven gsm
Cutting
The compacted fabric is spread over larger lays. With the help of approved patterns, marking is performed and automatic machines cut the fabric with very less of fabric wastage.
Printing & Embroidery
Fabric cut is then isolated to add different add-ons like printing & embroidery.
Sewing
All the cut pieces after the respective processes would be collected and articulated production plan for sewing would proceed & reports of quality, quantity, safety control would be sought every hour to hour.
Checking
Every single garment would have to pass the internal quality inspection for the wrong stitches, holes & safety measures of needles would be thoroughly checked and then will be sent to ironing & tagging. We take an extra step in checking when it comes to toddlers.
Ironing / Packing
Several measures are keenly taken in this process according to fabric to avoid creasing issues. Fabric composition is keenly examined and suitable packing for the flat hangers & hanging shipments are shipped.
Inspection / Despatch
We do monitor and conduct inspections at various stages to maintain and ensure Quality in products We do check fit, label placement, fabric colors, etc. before packing. Submitting requied documents for shipment communicating and coordinating with buyer shipment reaches customer destination
Our Facility Gallery
Explore our modern manufacturing environment
Advanced Machinery
Cutting-edge equipment for superior results
CAD Cutting Machines
Computer-aided design cutting systems that ensure precision and minimize fabric waste. Our automated cutting tables can handle multiple fabric layers simultaneously.
- Laser-guided precision
- 98% fabric utilization
- 5-layer cutting capacity
- Energy efficient operation
Industrial Sewing Machines
Specialized sewing equipment from leading manufacturers for different types of stitches and fabrics. Each station is ergonomically designed for optimal productivity.
- 500+ stitch patterns
- Automatic thread trimming
- Digital stitch control
- Reduced operator fatigue
Quality Control Systems
Advanced inspection systems including computerized measurement stations, color matching spectrophotometers, and fabric testing equipment.
- Digital measurement accuracy
- Color consistency monitoring
- Fabric strength testing
- Seam strength verification
Automated Packaging
Efficient packaging systems that ensure garments are properly folded, tagged, and packaged for shipment while maintaining premium presentation.
- Automated folding
- RFID tagging
- Eco-friendly packaging
- Barcode scanning
Certifications & Accreditations
Our commitment to quality and standards
ISO CERTIFICATE
Quality Management System
ZED CERTIFICATE
Organic Textile Standard
SEDEX CERTIFICATE
Safe Textiles Certification
Sustainable Manufacturing
Committed to Environmental Responsibility
We believe in manufacturing excellence that doesn't compromise our planet's future. Our sustainable practices are integrated into every aspect of production.
Water Recycling
85% of process water is recycled and reused
Zero Waste
95% of fabric waste is recycled or repurposed
40%
Renewable Energy
85%
Water Recycled
95%
Waste Repurposed
Ready to Experience Our Manufacturing Excellence?
Schedule a virtual tour of our facilities or request a sample of our work.